A proactive insulation-management program is critical to overall steam system thermal-cycle efficiency. Furthermore, because steam systems operate above 212°F (100°C) and as high as 1200°F (649°C), the negative effects of uninsulated components can be dramatic and are unacceptable in today’s industrial steam system operation.

What items in a steam/condensate system needs to be insulated? The simple answer is everything! Insulating the steam lines is not sufficient to constitute an insulation-management program. The
steam/condensate components include steam/condensate distribution lines, heat-transfer components, valves, condensate tanks, deaerators, flash tanks, and other items.